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Metal Factory

Your step-by-step transition to a data and AI-driven

Metal Factory

Clofel empowers metal manufacturers to embrace the digital age, boosting efficiency, reducing carbon footprint, and attracting top talent

Challenges we faced

The challenges of metal production

Metal manufacturing is intricate and energy-intensive, often heavily reliant on seasoned workers, especially for precision parts

01
The Skills Gap
The shortage of skilled workers in metal manufacturing has intensified the need to leverage historical data and continuously refine Standard Operating Procedures (SOPs).
02
Maximizing Efficiency
Overall Equipment Effectiveness (OEE) directly impacts labor efficiency, equipment ROI, production rates, and ultimately, timely deliveries.
03
Environmental Impact
Metal manufacturing carries a significant carbon footprint, but the growing emphasis on sustainability presents opportunities for both environmental stewardship and cost savings.
04
Adapting to Change
The manufacturing landscape is dynamic, with shifting demands and unpredictable supply. Traditional metal production struggles to match this agility.

Your journey to
a digital metal
factory

Clofel guides you step-by-step toward a flexible and efficient digital manufacturing future.

Digital Machine Workstation

Digital Machine Workstation

Take control of live order management and tracking, order details, work instructions, and seamless forklift/AGV requests. This centralized hub ensures everyone is on the same page, fostering a smoother, more efficient workflow.

Performance Dashboard

Performance Dashboard

Mounted near machines, this dashboard displays live status, error alerts, and target vs. actual metrics for immediate insights. This real-time feedback loop allows for swift identification and resolution of issues, minimizing downtime and maximizing productivity.

Shift Management Dashboard

Shift Management Dashboard

Empower shift leaders to prioritize, adjust order queues, and request materials with this intuitive touchscreen interface. Optimize resource allocation and make data-driven decisions to keep production on track and adapt to changing priorities.

Data Reporting and AI-Driven Analytics

Data Reporting and AI-Driven Analytics

Get customized reports on shift performance, OEE, interruptions, and more, enhanced by AI-driven data mining. Uncover hidden patterns, predict maintenance needs, and identify areas for continuous improvement to drive efficiency and cost savings.

Data Reporting and AI-Driven Analytics

Data Reporting and AI-Driven Analytics

The system offers customized reports on metrics such as shift performance, OEE, interruptions, and more. These reports feature time-based analysis, including drill-down functionalities, and are enhanced by AI-driven data mining.

Worker Mobile Apps

Worker Mobile Apps

Streamline communication and response times for machine operators and forklift drivers with these specialized apps. Enable seamless collaboration and rapid response to production needs, ensuring a more agile and responsive manufacturing environment.

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Clofel Tech Solutions

Production improvement

How Clofel improves your operations

Factory digitization elevates your processes through digital order management, live dashboards, and AI-powered insights. We improve the workplace, boost productivity, reduce scrap, enhance energy efficiency, and drive further operational enhancements.

+15%

OEE

-10%

Setup Time

-5%

Scrap

+10%

Energy efficiency

Ralf Haller Plant Manager ERHARD GmbH & Co. KG

"Clofel helps us create transparency in machining, increase our OEE, and reduce stock levels"

Is your factory ready for an upgrade?

Our experts are here for you.

Clofel Tech